Toolbox Talk: Hard Hats and Fall Protection

Toolbox Talk: Hard Hats and Fall Protection

On May 8, 2014, Posted by , In Toolbox Talk, By ,, , With No Comments

Guide for Discussion:  Do you think that the use of personal protective equipment (PPE) is over-rated?  Here are two actual stories:

Large, heavy plates of steel were being welded to form a section of deck in a shipyard.  As can be expected, some warping occurred which required correction.  Hydraulic jacks accomplished this through the application of pressure.  Off to one side an individual was sighting down the plates to judge the corrections.  Suddenly a temporary weld broke causing the plates to jump apart.  One of these struck the man on the side of his hard hat with enough force to puncture the shell.  In case you do not know, puncturing a hard hat shell is not easy to do and attests to the force of the blow.  This person did suffer injury.  However, so far, he has been able to continue working.  Imagine what would have happened if he had NOT been wearing the hard hat.  There is a good possibility he would have suffered a very serious and permanent head injury.

In other words, his life, and that of his family, could have taken a tragic turn for the worse.

You may not know that hard hats are not designed to provide the maximum level of protection from blows to the side.  Was this an isolated episode?  I do not think so.  There are plenty of people around who have fallen and struck their head on something as they go down.  But they were wearing a hard hat and are still functioning today because of the protection it provided.

Do you need another story to believe personal protective equipment (PPE) works?

This incident occurred inside a 60 foot deep tank at a waste water treatment plant.  After some scaffold planking slipped, a worker fell only 6 to 8 feet before being stopped by his safety harness.  The harness prevented him from plunging an additional 40 feet to the bottom of the tank.  He was rescued by firefighters and lifeguards, examined at a hospital, and released.

Do you think he would have walked away if he had not been wearing  his fall protection harness?

Personal protective equipment (PPE) works, but only if you wear it!

NOTE:  Always promote a discussion on any of the topics covered in the Construct Corps, LLC:  Tool Box Talk.  Should any question arise that you cannot readily answer please contact our OSHA Authorized Instructor:

Marcos Caballero:  (813) 498-0359 or

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